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Line Reactor

The Line Reactor is a critical component for ensuring precise harmonic mitigation and voltage stabilization in both high and low voltage power systems. By being placed in series between the power source and sensitive equipment, it effectively regulates current flow and protects against voltage spikes, harmonics, and other electrical disturbances. With its rugged and compact design, the Line Reactor enhances power quality, ensuring smooth and stable operation in diverse industrial, commercial, and renewable energy applications. This reliable solution improves system efficiency, extends the lifespan of equipment, and helps maintain optimal performance, making it an essential choice for any setup requiring consistent, high-quality power management.
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Product Components

Magnetic Core (Iron Core or Air-Core Structure)
Iron Core Type
Constructed from laminated silicon steel sheets, typically designed with air gaps to prevent magnetic saturation, making it suitable for low-frequency, high-current applications.
Air-Core Type
Lacks an iron core and relies solely on the inductance of the windings.
Offers excellent high-frequency performance, strong resistance to saturation, and larger physical size compared to iron-core designs.

Winding (Coil)
Material
Made of copper or aluminum conductors, designed in multi-layer tightly wound or segmented structures to ensure low losses and high current-carrying capacity.
Insulation
Wrapped with polyester film, Nomex paper, or epoxy resin impregnation to enhance thermal resistance (commonly rated at Class H insulation).

Insulating Support Structure
Framework or Support
Constructed from fiberglass-reinforced plastic (FRP) or ceramic materials, securing the windings and isolating them from the magnetic core (if present).
Interlayer Insulation Spacers
Prevents turn-to-turn short circuits and reduces high-frequency eddy current losses.

Cooling System
Natural Cooling
Heat dissipation occurs through air convection, with the surface designed with cooling fins or ventilation holes.
Forced Air Cooling
High-power models are equipped with fans to enhance heat dissipation efficiency.

Enclosure and Protection
Metal or Engineering Plastic Enclosure
Protection rating IP20–IP54, offering dust and moisture resistance (higher protection required for outdoor models).
Electromagnetic Shielding Layer
Some models incorporate an internal metal mesh or magnetic shielding cover to minimize electromagnetic interference (EMI).

Connection Terminals
Copper busbars or bolt terminals, allowing quick installation.
High-voltage models may include insulated bushings for added safety.

Monitoring and Protection (Optional)
Temperature sensors (e.g., PT100) and overload alarm contacts for real-time condition monitoring.

Key Differences

Feature Output Reactor Input Reactor
Application Location Output Terminal of Inverter/Converter Power Supply Input
Core Function Suppress dv/dt, Motor Protection, EMI Filtering Limit Harmonics, Surge Currents, Improve Power Factor
Frequency Range High Frequency (kHz-MHz Switching Noise) Mid to Low Frequency (50Hz to Several kHz Harmonics)
Winding Design Litz Wire, Multi-layer Segment Winding Standard Stranded Wire or Flat Copper Wire
Shielding Requirements High (Must Meet Strict EMC Standards) Medium to Low (Optional Shielding)
Typical Applications Servo Drives, Electric Vehicle Motor Control Industrial Inverters, UPS Input Filtering


Product Applications

Economy is more affordable

Product Advantages

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Superior Harmonic Filtering

Effectively reduces electrical noise to maintain optimal power quality.

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Enhanced System Reliability

Robust design and high-quality components ensure long-term, maintenance-free operation.

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Energy Cost Savings

Minimizes losses and improves overall system efficiency, reducing operational expenses.

WellDone High And Low Voltage Reactor Design Drawing


FAQ

  • What range of High And Low Voltage Reactor products do you offer and which standards do they meet?
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    We deliver an extensive portfolio of High And Low Voltage Reactor solutions, including Series Reactors, Air Core Reactors, Filter Reactors, Line Reactors, Output Reactors, Dry Type Iron Core High Voltage Series Reactors, and Dry Type Iron Core Low Voltage Series Reactors. Backed by nearly two decades of industry expertise, our engineering team rigorously designs each reactor to conform with key international guidelines—encompassing ANSI, IEEE, DOE, CSA, AS, AZS, GOST, IEC, among others. Many of our products also carry UL, cUL, and CSA certifications, ensuring they meet stringent global safety and performance benchmarks.
  • How do you ensure the quality and reliability of your High And Low Voltage Reactors?
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    Our reactors are manufactured under an all-encompassing quality assurance system that scrutinizes every phase—from the selection of premium materials to exhaustive final testing. Each reactor is supported by a minimum 24-month warranty, reflecting our unwavering commitment to safety, consistency, and long-term performance. This meticulous quality control process has solidified our reputation among international clients and top industry players.
  • What are your production lead times, customization options, and global market reach?
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    For our standard reactor models, production typically spans 10 to 25 days. In addition, we provide flexible OEM/ODM services to create tailor-made solutions that precisely match project requirements. Our packaging strategies are adaptable to individual client needs, ensuring safe and efficient delivery. With an expansive global network, our reactors are successfully exported to markets across North America, Europe, South America, Australia, Asia, and Africa. For more detailed information or personalized support, please reach out via email or WhatsApp.
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 Add: No.88 Fengwang Industry Zone, Liuji Town,
Tongshan District, Xuzhou, China
 Tel: +86-516-85021869
 Email:  info@welldonepower.com
 WhatsApp: +8618952212851
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